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Research article2024Peer reviewedOpen access

Sustainable Spinning of Artificial Spider Silk Fibers with Excellent Toughness and Inherent Potential for Functionalization

Fan, Ruxia; Knuuttila, Katarina; Schmuck, Benjamin; Greco, Gabriele; Rising, Anna; Linder, Markus B.; Aranko, A. Sesilja

Abstract

Despite impressive progress in the field, there are still several major bottlenecks in producing fibers from recombinantly produced spider-silk-like proteins to replicate the extraordinary mechanical properties of spider major ampullate silk. The conventional artificial fiber spinning processes rely primarily on organic solvents to coagulate proteins into fibers and require complex post-treatments to obtain fibers with valuable properties. This is due to challenges in obtaining soluble silk proteins, but also because the native silk spinning process leading to the hierarchical organization of the silk proteins is not fully understood and is hard to replicate in a manner applicable to industrial settings. Here, recombinant spider-silk fusion proteins are efficiently produced and processed into as-spun fibers with a toughness modulus of 120 MJ m-3 and extensibility of 255% using solely aqueous solutions. The spider-silk fusion proteins assemble in a manner similar to that reported for native spider silk: they phase separate induced by salting out, followed by alignment and a secondary structure transition triggered by shear forces and dehydration. Finally, the design of the fusion silk proteins enables straightforward functionalization of the fibers under mild all-aqueous conditions via a simple biomolecular click reaction both pre- and post-spinning.A sustainable aqueous wet spinning method enables an efficient production of artificial spider silk fibers which show excellent extensibility and remarkable toughness. A highly specific and efficient biomolecular click reaction is employed to functionalize these fibers under mild conditions, which offers a promising method to construct multi-functional 1D materials. image

Keywords

aqueous wet spinning; biomolecular click reaction; phase separation; recombinant spider silk; salt out

Published in

Advanced Functional Materials
2024
Publisher: WILEY-V C H VERLAG GMBH

SLU Authors

UKÄ Subject classification

Materials Chemistry

Publication identifier

  • DOI: https://doi.org/10.1002/adfm.202410415

Permanent link to this page (URI)

https://res.slu.se/id/publ/131539